Connectors


Interface connector 31-pole car controller

  • Interface connector at the electrical car control unit (SCR systems)
  • Customer-specific component geometry 
  • Component geometry and various contacts (power and signal), mounted precisely, lowest tolerances in the position
  • Determination of a moulding material for this application and contacts with a very low tolerance deviation
  • Appropriate connector construction to guarantee a construction without deformation 
  • Moulding technology, tool engineering 
  • Component design / Development key competence connectors

Interface connector 6-pole car controller

  • Interface connector at the electrical car control unit (motor management)
  • Customer-specific component geometry 
  • Component geometry and contact geometry, galvanised selectively, mounted precisely
  • Determination of a moulding material for this application and contacts with a very low tolerance deviation
  • Appropriate connector construction to guarantee a construction without deformation 
  • Moulding technology, tool engineering 
  • Component design / Development key competence connectors

Special connector 8-pol. car control system

  • Interface connector at the electrical car control unit
  • Component geometry and various contacts, assembled precisely to allow overmoulding
  • Determination of a die-cast material for this application and contacts with a very low tolerance deviation. Respective connector construction to grant a non-deforming construction form
  • Die-casting technology, tool construction. Component construction / development

Special connector sensor connecting cable - Exhaustsensor

  • Interface connector for sensor connection in cars
  • Customer-specific component geometry and various coding possibilities and colours
  • Complete new construction and development of a connector range according to customer guidelines
  • Die-casting technology, tool construction. Component construction / development

30-way SMD/THR connector for communication system in cars

  • Board-to-board connector between two PCB's in rectangular
    arrangement each other
  • Process-secure solution with the combination of SMT termination with coplanarity of <= 0,1mm for the horizontal PCB and with THR termination for the vertical PCB
    in one connector over 30 poles
  • New SMD/THR contact design für precious contact pin and hot runner mould tool design for precious insulator and automatic assembly machine with tape-on-reel packaging for process security.
  • Injection mould tool. Injection moulding. Automatic contact assembly
    Core competence of connectors

Overmoulded 3pole connector with solder pins 180°

  • Gear sensor in car
  • Connector geometry and extended contact length and compliance to PCB hole tolerances for secure solder process
  • Definition of according moulding material and contact pin with minimal tolerances.
  • Tool design for overmould tool with insertion of contact pins for manufacturing of distortion-free connector with exact dimensions
  • Mould tool design and mould tool manufacturing Injection moulding technolgy
  • Core competence in connectors

Wire clip - wire soldering aid

  • Board to board connection, board to connector / sensor / switch. Connection of safety related components / systems in cars and other industries.
  • Soldering of single wires onto a board (PCB), incorrectly/ assembled wires, strain relief, low assembly height, not using a standard connector (connector/contacts), 100% direct connection, fail-safe (no additional contacts).
  • New development of solder aid with integrated locking clip. The preassembled cable or single wires ensures that the wires are connected correctly to the board. Quick assembly onto the board. No contact resistance due to intermediate accessories (contacts).
  • Product design / development, plastic moulding, cable assembly.

8-way SMD connector, special solution for automotive applications

  • Interface connector for sensoric connection in cars.
  • Full-automatically SMD mounting (pick’n place). Connector with massive (solid) contacts of high capacity. Connectors to be taken from reels for the automatic assembly onto the PCB.
  • Completely new conception of an isolating component with
  • Plastic injection moulding, assembling techniques, core competence of connectors.

Hood system for cars and busses

  • Used for the rear seat entertainment system of luxury cars and as interior cabling for busses and trams world wide.
  • A shielded connector with locking system, designed for automobile application, vibration safe, blind assembly, push
  • New development of the QLH system incorporated into one product which meets with ALL the requirements of our customers from different industries.
  • Plastic moulding technology, metallized plastic, crimp technology, EMV technique, Cable assembly.

Screened, 90° (L-shaped) hood with two cable outputs, automotive licensed lock system and location pins

  • For screened interior cable in upper-class cars.
  • Small space needed, safe assembly and locking at serial production on assembly line, acoustic „click“ feedback when locking, easy and safe assembling, low weight.
  • New designed L-shaped metallized plastic hood with integrated clip system including two location pins on the mating connector.
  • Plastic Hood design injection moulding, stamping technology. Metallised Plastic: EMV technology.

Metallized plastic hood, clipped with new QLH locking system, up to 3 cable outputs

  • Interior cable in upper-class car.
  • High screening against radiation, safe assembly and locking at serial production on assembly line, acoustic „click“ feedback when locking, easy and safe assembling.
  • Design of a new locking technique with integrated clip system, HF - tight design with 3 optional cable outputs in light construction.
  • Plastic Hood design of injection moulding, stamping technology. Metallised plastic EMV technology.

Shielder D-SUB for Automobile

  • Assembled to the
  • RF shielded connector with integrated locking pins. Used for Audio - Video transmission for the audio central control in high class systems.
  • 25 pole Provertha standard connector, integrated into a special metal housing, mounted with 2 special QLH locking pins. The attached cable has our special quick lock hood (QLH) mounted.
  • Design and manufacture of special metal housing. Connector manufacture, EMV technology, metal (housing) stamping technology.